Efficient Semi-Automatic Die-Cutting and Creasing Machine My1300EPA

Efficient Semi-Automatic Die-Cutting and Creasing Machine My1300EPA


  1. Technical specs:
Model Device MY1two00EPA MY1300EPA MY1500EPA
Max. Paper Size mm 1200*780 1300*960 1500*1100
Min. Paper Measurement mm 350*350 400*410 500*410
Max. Die-slicing Dimensions mm 1180*760 1280*940 1480*1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Strain T 300 300 300
Max. Paper Thickness mm one-seven one-seven 1-seven
Die-slicing Precision mm ±0.five ±0.5 ±0.five
Overall Electrical power KW 22.5 22.5 26.five
Overall Excess weight kg 14500 16000 19000
All round Dimension mm 8000*4000*2350 9100*4250*2345 9600*4700*2400

IV. Features of the machine:
Main Features:

  1. The Bobst type lower structure can make the reducing system motion like a scissor, it will realize a full and less difficult lower.
  2. Principal worm gear utilizes alloy copper substance, following the experienced operator’s handbook scraping remedy and strict standard screening, it can assures the driving parts 10 several years lifestyle.
  3. The main chains undertake imported British Renold brand, the variations of ten chains are considerably less than .2mm.
  4. The join amongst equipment box and driving shaft adopts sleeve and pin structure guaranteeing a strong link.
    1. Speed:  

The equipment adopts frequency controller to achieve stepless speed acceleration which can achieve to 4500 instances per hour. During actual manufacturing, it can normally run at 3800 to 4000 occasions for every hour in accordance to the high quality of the board. If the quality of the paper is very good, a great operator even can function the machine at 4200 times for each hours CZPT emotion too tough.

  1. Security:

As it is proven in the image of the device, the equipment adopts rear part paper feeding technique which keeps the operator away from the die-slicing element. The mounting and adjustment of the die plate is also done outside the house of the die-cutting part with sensors and detectors at die-chopping element to make certain that the equipment can not be commenced when the die-slicing plate is at adjustment position.
In addition to the sensors at die-slicing component, there are sensor or technique switches at window element to make the entire machine at monitoring position to make certain its protection.

  1. Operation ease:

There is Gentleman-device interface set up in the control panel which will displays the basic safety status of the machine as nicely as malfunctions to aid the operator. Camera is also set up in front of the operator for him/her to keep track of the procedure status at the shipping and delivery portion.

  1. Primary Constructions and Key Material Utilized
    1. 4 Main Huge Components:

They are referring to: bottom station, shifting system, upper platform and machine wall. The bottom station is produced of gray forged iron -HT two hundred the shifting platform is ductile iron – QT 42-ten and the device wall is high quality A3 steel.

  1. Main Generate:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear varieties a relocating set to ensure stable pressure out put of not considerably less than 300 tons.
The materials for the worm shaft is 40Cr with quenching treatment and equipment hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-four.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-three.

  1. Die-cutting and Creasing Component:

The drive is transferred by means of crank rod to pendulum which will carry the moving system to transfer up and down to reach die-minimize and creasing objective.
The pendulum is created of large quality ductile iron. The pendulum axis is accomplished by induction harden with area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 sort automatic die-chopping and creasing equipment. Compared with computerized die-chopping and creasing equipment which is employed for cardboard die-reducing, this type of semi-automated die-chopping and creasing equipment is mainly used for corrugated board which needs significantly less stress for die-slicing, in this case fairly some producers have created scaled-down width on the pendulum and smaller diameter on the pendulum shaft. We hold wider pendulum and even bigger diameter on its shaft to make our machine previous for a for a longer time daily life.
The die-cutting plate employs seven mm 75 Crl plate which has far more hardness and existence span than the manganese plate.  

  1. Board Conveying:

It adopts three-cam intermittent positioning device to guarantee the boarding conveying exact and secure.
The machine uses gripper bar sort with 12A long joints chain which is less in fat and significantly less shock to the intermittent device beneath the precondition to make sure the energy of the chain. The model of the chain is Renold U.K with substantial specific and quality. .    
The Gripper bar adopts aviation aluminum with three bridge type- gentle in fat and substantial

  1. CZPT Component

The electrical elements are created and assembled in accordance to the CZPTpean CE standard and makes use of globe vast known manufacturer items.

  1. Installation of Die

The die mounting and dismounting adopts facet withdrawing techniques which time preserving and simple for operation.
There are two approaches for the fixation of the die-either by bolt or clippers which are subject to customer’s guidance.
The chase locking is pneumatic which is straightforward, hassle-free and reliable.

  1. Special People of Our Equipment:
    1. Clever And Unique Entrance Lay Design:

When compared with the card board sheet, the corrugated board has far more strength. If the corrugated board abnormally reaches to the entrance lay, it will injury the entrance lay and the gripper bar when the entrance lay reaches to its greatest place.
CZPTly the producers will install sensors on this part to stop the equipment when the paper is fed abnormally to the entrance lay. However, when the device is managing at the higher pace, the inertia will deliver the machine to operate for a even though to make the front lay to its greatest stage and then also injury the front lay and the gripper bar.
Our unique design is that when the irregular board feeding takes place and being detected, the entrance lay can in no way reaches to its greatest stage which tends to make cost-free from entrance lay and gripper bar damages since of irregular paper feeding.
As it is our specific style, so there is no photo to be revealed right here.

  1. Optional Supply Platform:

According to the requirement of the client we can do the shipping system either square kind or E sort (as revealed in the photo) . If the customer has adequate pallets, he can choose sq. kind. If the shopper does have enough pallet, he can pick, E sort platform for which will also give 4 delivery trolleys.

  1. Pneumatic Pre-loading and Lifting Action Device:

The pre-loading device is pneumatic driven. When 1 paper dimensions is established, when you do other pile of pre-loading, there is no trouble of you to reset the pre-loading device, you can just press the button and the machine will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.

  1. Dancing Roller Feeding:

Really some of the die-chopping machine producers use direct feeding approach which is the operator will feed the board straight to the mouth of the gripper. What we have discovered that the feeding time to the gripper is only .three seconds which tends to make the board feeding work hard and inaccurate.
Our device employs an added dance roller feeding technique whose board feeding time can be lengthen to .6 next. Together with the conveying components it tends to make an less difficult perform of the operator and faster in efficiency of the equipment.
For example:  If an operator operates the immediate feeding semi-automatic die-cutting equipment at 3300 sheets per hour, he can easily operate our device at 3700 – 4000 sheets per hour.

  1. Conveying Portion:

The board obtained by the dance roller will go via a conveying portion with belt conveying and belt pressing which tends to make the board getting pressed prior to reaching to the entrance lay.
Just before the board reaches to the entrance lay, he will be repositioned by the side lay.
By these methods, the board conveyed by the dance roller will be more exact and steady when they reach to the gripper bar.
There is also detector to detect the status of the board. If board does not arrive to the entrance lay at standard placement, the detector will send alerts to quit the equipment.

  1. Striping Element
    1. Striping is 50 percent striping which can strip off a few – edge squander of the board.
    2. There are upper chase, center chase and lower chase where the male, elastic block and woman die are placed to strip off the waste.
  1. None-quit Feeding and Shipping

This type of device has our patented technique – non-quit feeding and shipping and delivery features which can reduce the functioning tension of the operator and enhance the operating efficiency of the equipment
Beneath this method, the pre-piling is at the aspect of the operator. The pre-piled board can be transported beneath the major pile when the principal pile is detected limited of paper.
At the supply element, when the board is cut to be about 1 meter, the machine will press the die-cut board pile out of the device delivery component so that it is straightforward for the operator to draw them to the specified area CZPT the want of stopping the device.  

  1. Configurations:
Identify Brand and Origin Remarks
CZPT SKF Swiss Crucial part
IKO Japan or HangCZPT, China Not key portion
Chain Renold U.K Primary Chain ( Discrepancy of considerably less than .two mm for for every 10 chains of machine chain length)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contractor, buttons TELEMECANIQUE
Photo CZPT Change Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Primary Motor Siemens Joint Undertaking
PLC Delta, ZheJiang  
Guy-machine Interface Delta  
Pneumatic Elements Dawn, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and supply CPG ZheJiang  


Efficient Semi-Automatic Die-Cutting and Creasing Machine My1300EPA


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