Semi-Automatic Die-Cutting and Creasing Machine

Semi-Automatic Die-Cutting and Creasing Machine

MY-EA Collection SEMI AUCZPTTIC DIE Cutting Machine

  1. Requirements:
Design Device MY1two00EA MY1300EA MY1five00EA
Max. Paper Dimension mm 1200*780 1300*960 1500*1100
Min. Paper Dimension mm 350*350 four hundred*410 five hundred*410
Max. Die-slicing Measurement mm 1180*760 1280*940 1480*1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Stress T 300 300 300
Max. Paper Thickness mm 1-7 one-seven one-7
Die-reducing Precision mm ±0.5 ±0.5 ±0.five
Overall Energy KW 16 16 twenty
Whole Excess weight kg 13500 15000 18000
Overall Dimension mm 6280*5000*2145 6800*5100*2145 7300*5700*2205
  1. Characteristics of the device:

Main Attributes:

  1. The Bobst variety reduce framework makes the slicing system movement like a scissor, it will comprehend a complete and simpler reduce.
  2. Major worm gear makes use of alloy copper substance, following the seasoned operator’s manual scraping therapy and stringent common tests, it can makes certain the driving parts ten a long time existence.
  3. The major chains adopt imported British Renold brand name, the variations of ten chains are much less than .2mm.
  4. The connect between equipment box and driving shaft adopts sleeve and pin structure making certain a robust relationship.
    1. Pace:  

The machine adopts frequency controller to attain stepless speed acceleration which can get to to 4500 occasions per hour. During true production, it can normally run at 3800 to 4000 instances for each hour according to the quality of the board. If the top quality of the paper is very good, a very good operator even can function the machine at 4200 instances for each hrs CZPT emotion as well tough.

  1. Protection:

As it is shown in the photo of the device, the device adopts rear portion paper feeding method which retains the operator away from the die-chopping element. The mounting and adjustment of the die plate is also carried out outside of the die-chopping portion with sensors and detectors at die-reducing part to guarantee that the machine can not be began when the die-reducing plate is at adjustment standing.
Besides the sensors at die-cutting part, there are sensor or approach switches at window part to make the complete device at monitoring position to guarantee its basic safety.

  1. Procedure convenience:

There is Guy-device interface installed in the control panel which will shows the protection position of the machine as properly as malfunctions to aid the operator. Camera is also mounted in front of the operator for him/her to keep an eye on the operation standing at the delivery element.

  1. Main Structures and Essential Content Used
    1. Four Principal Huge Components:

They are referring to: base station, moving system, higher platform and device wall. The bottom station is made of grey forged iron -HT 200 the moving system is ductile iron – QT forty two-ten and the machine wall is high quality A3 steel.

  1. Main Push:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment types a transferring established to guarantee steady pressure out put of not considerably less than 300 tons.
The content for the worm shaft is 40Cr with quenching treatment and equipment hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-three.

  1. Die-reducing and Creasing Component:

The travel is transferred by way of crank rod to pendulum which will deliver the moving system to go up and down to get to die-minimize and creasing objective.
The pendulum is produced of higher top quality ductile iron. The pendulum axis is carried out by induction harden with surface area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 kind automated die-reducing and creasing device. In contrast with automatic die-slicing and creasing machine which is used for cardboard die-chopping, this sort of semi-automated die-chopping and creasing machine is mainly utilised for corrugated board which wants considerably less pressure for die-chopping, in this situation fairly some producers have made smaller sized width on the pendulum and more compact diameter on the pendulum shaft. We preserve broader pendulum and bigger diameter on its shaft to make our device final for a lengthier lifestyle.
The die-reducing plate utilizes 7 mm 75 Crl plate which has much more hardness and life span than the manganese plate.  

  1. Board Conveying:

It adopts 3-cam intermittent positioning unit to make certain the boarding conveying precise and steady.
 
 
The equipment makes use of gripper bar type with 12A long joints chain which is significantly less in bodyweight and considerably less shock to the intermittent device under the precondition to make certain the strength of the chain. The brand name of the chain is Renold U.K with substantial exact and top quality. .    
The Gripper bar adopts aviation aluminum with three bridge sort- light in fat and large in power.

  1. CZPT Component

The electrical areas are developed and assembled in accordance to the CZPTpean CE normal and makes use of entire world extensive acknowledged brand products.

  1. Installation of Die

The die mounting and dismounting adopts side withdrawing approaches which time saving and easy for operation.
There are two ways for the fixation of the die-both by bolt or clippers which are subject to customer’s advice.
The chase locking is pneumatic which is easy, practical and reliable.

  1. Specific Characters of Our Device:
    1. Clever And Special Front Lay Style:

When compared with the card board sheet, the corrugated board has a lot more strength. If the corrugated board abnormally reaches to the entrance lay, it will injury the entrance lay and the gripper bar when the entrance lay reaches to its highest situation.
CZPTly the producers will put in sensors on this portion to cease the equipment when the paper is fed abnormally to the front lay. However, when the equipment is running at the substantial pace, the inertia will bring the machine to run for a even though to make the entrance lay to its highest position and then also hurt the front lay and the gripper bar.
Our special design is that when the abnormal board feeding takes place and becoming detected, the front lay can by no means reaches to its maximum position which helps make cost-free from front lay and gripper bar damages since of irregular paper feeding.
As it is our particular style, so there is no photo to be shown listed here.

  1. Optional Shipping Platform:

According to the requirement of the client we can do the delivery system both square kind or E kind (as proven in the picture) . If the customer has adequate pallets, he can decide on sq. sort. If the consumer does have enough pallet, he can pick, E variety platform for which will also give four shipping and delivery trolleys.                   

  1. Pneumatic Pre-loading and Lifting Stage Device:

The pre-loading device is pneumatic driven. When 1 paper measurement is established, when you do other pile of pre-loading, there is no trouble of you to reset the pre-loading gadget, you can just push the button and the equipment will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.

  1. Dancing Roller Feeding:

Really some of the die-reducing device producers use direct feeding strategy which is the operator will feed the board directly to the mouth of the gripper. What we have found that the feeding time to the gripper is only .three seconds which makes the board feeding work hard and inaccurate.
Our machine employs an added dance roller feeding technique whose board feeding time can be prolong to .six next. Together with the conveying components it helps make an less difficult function of the operator and faster in efficiency of the equipment.
For instance: If an operator operates the direct feeding semi-computerized die-cutting machine at 3300 sheets for every hour, he can easily operate our equipment at 3700 – 4000 sheets for every hour.                             

  1. Conveying Element:

The board acquired by the dance roller will go via a conveying component with belt conveying and belt pressing which can make the board becoming pressed ahead of achieving to the front lay.
Before the board reaches to the entrance lay, he will be repositioned by the aspect lay.
By these ways, the board conveyed by the dance roller will be a lot more correct and secure when they achieve to the gripper bar.
There is also detector to detect the status of the board. If board does not come to the front lay at regular place, the detector will send signals to end the machine.

  1. None-quit Feeding and Supply

This kind of device has our patented program – non-stop feeding and supply functions which can reduce the working anxiety of the operator and enhance the doing work efficiency of the machine
Below this technique, the pre-piling is at the aspect of the operator. The pre-piled board can be transported beneath the principal pile when the main pile is detected short of paper.
At the shipping and delivery element, when the board is minimize to be about 1 meter, the device will drive the die-minimize board pile out of the machine delivery component so that it is simple for the operator to attract them to the selected spot CZPT the want of halting the device.  

  1. Configurations:
Title Model and Origin Remarks
CZPT SKF Swiss Key component
IKO Japan or HangCZPT, China Not crucial portion
Chain Renold U.K Primary Chain ( Discrepancy of considerably less than .2 mm for for each 10 chains of equipment chain duration)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contractor, buttons TELEMECANIQUE
France
 
Image CZPT Switch Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Principal Motor Siemens Joint Venture
PLC Delta, ZheJiang  
Gentleman-machine Interface Delta  
Pneumatic Components Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and supply CPG ZheJiang  

 
 

Semi-Automatic Die-Cutting and Creasing Machine

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